On a crash course

Published : Jun 23, 2001 00:00 IST

A spate of accidents resulting in the loss of men, machines and money raises questions about the training imparted by the Indian Air Force to its pilots, besides their selection and the equipment systems available for training.

'THE only certainty is uncertainty.' This adage sums up the situation the fighter pilots of the Indian Air Force (IAF) often find themselves in. According to sources in the Directorate of Flight Safety and answers given by successive Defence Ministers in Parliament, between 1990 and May 2001, the IAF lost 177 aircraft, 66 of them MiG-21s, in accidents - 16 (eight of them MiG-21s) in 1998, 31 (15 MiG-21s) in 1999, 26 (10 MiG-21s) in 2000 and six (four MiG-21s) until the end of May in 2001. Worse, it lost 54 pilots in these accidents, most of them young flyers - flying officers and flight lieutenants - who had just been cleared for operational flying in their respective squadrons. The monetary loss for the IAF on account of these is over Rs.1,000 crores.

While bird hits and technical failure led to some of these accidents, the majority of them were caused by pilot error.

The MiG series have been the biggest casualty: 66 MiG-21s, nine MiG-23s, 17 MiG-27s, three MiG-29s and one MiG-25. Other aircraft that crashed include a state-of-the-art Mirage 2000, nine Jaguars, nine Cheetah helicopters and 11 Russian-made Mi series helicopters (Mi-8, Mi-17 and Mi-35).

In the case of an accident caused by pilot error, the explanation often given after the customary court of inquiry is: "Due to a lack of Situational Awareness (S.A.), the pilot committed a critical error which resulted in the loss of the aircraft and/or the pilot." In other words, the pilot did not have the required level of S.A. or was not sufficiently trained to attain that level.

The IAF has been searching for the reasons for these crashes for some years now. In 1997, a high-power Committee on Fighter Aircraft Accidents, headed by A.P.J. Abdul Kalam, Scientific Adviser to the Defence Minister then, went into the issue and submitted a report. It is not known whether any action was taken on the basis of the recommendations. Studies have also been undertaken by the Air Head Quarters (Air HQ) and civilian scientists selected by the IAF to correlate data on the accidents and Air Force Selection Board (AFSB) records of the pilots who were involved in them. Records of the AFSB and the results of the Pilot Aptitude Battery Test (PABT), which evaluates the psychomotor skills of the pilots, contain the recommendations made by interviewing officers, group testing officers and psychologists of the AFSB. These studies can help pinpoint whether the pilots concerned were found to have personality limitations - mental, physical or stress-related - during the selection process.

According to informed sources, a study has indicated that even cadets who exhibited personality limitations during the AFSB's assessment process were cleared in a split decision (2-1) under the assumption that the personality would improve with training. Many a time, these sources say, such cadets committed errors, leading to crashes. But the study does not conclude that all cadets who had been cleared by split decisions are likely to err. A crucial question before the Air HQ and the AFSB during the selection process is: Between nature (natural qualities) and nurture (training), what should be given more importance? Said a senior officer: "In some cases the training environment can reduce personality limitations but in many it cannot. But if AFSB personnel are deliberately pushing through borderline cases in the hope that training will straighten them out or if there is nepotism, it is dangerous and has to be stamped out."

The Air HQ is not likely to make these studies public. There is also a tendency to close ranks and deny any systemic failure.

The PABT system is also not without its faults. In an effort to modernise the PABT process, the IAF installed new, indigenously built PABT machines at the AFSBs at Mysore, Varanasi and Dehra Dun and set new norms of selection. The move created more problems than it solved. The new norms resulted in an increase in the rate of rejection of candidates and the IAF switched back to the old norms. In effect, while the machines are new, the selection norms are old. According to sources in the AFSB, the problem arose because the IAF, in its hurry to introduce a "new innovation", overlooked the need to check the reliability of the new machines.

According to many pilots, the IAF should have gone in for readily available pilot evaluation systems instead of making amateurish attempts in the name of innovation. Indications are that the Defence Institute of Psychological Research is planning to build a "new" PABT machine.

The training methods have been seriously questioned. Many pilots say that if sufficient time and money are invested, even a monkey could be taught the 'stick and rudder skills' required to fly an aircraft. Even the air forces of rich countries do not get unlimited time or money. And, given the complexity of modern aircraft, the next generation of flyers require more than "stick and rudder skills". According to fighter pilots, a major reason for pilot error is the lack of S.A., which is generally defined as the continuous process of successfully dividing one's attention among the many inputs of jet-flying, to create an accurate picture of the environment in which one is flying. It appears that it is only after the spate of crashes that Air HQ realised the importance of S.A. All training establishments now have a course in S.A.

The Air HQ is contemplating other changes as well. It is likely to introduce a new training schedule for cadets undergoing pilot training at the Air Force Academy (AFA), the IAF's premier training establishment, at Dundigal, 35 km from Hyderabad. Under the present schedule, trainees will have to complete two stages of flying, each comprising about 140 hours, before the batch is trifurcated and the trainees are assigned to one of the three aviation streams - fighter, transport and helicopter. According to the new schedule being contemplated for cadets who will form the first batch of 2002, they will have to complete only 65 hours of flying on the Hindustan Propeller Trainer, the HPT-32, built by Hindustan Aeronautics Limited (HAL), before trifurcation.

The present schedule comprises Stage I, Stage II, Stage IIA and Stage III. (Stage IIA, which was introduced in 1996, is only for fighter pilots.) In Stage I, which is spread over 24 weeks, the AFA imparts ab-initio training in flying and non-technical subjects. Cadets from the National Defence Academy (NDA) or direct-entry pilot trainees (who initially undergo the Pre Flying Training Course at Begumpet, near Hyderabad) fly a total of 65 hours - dual flights for about 14 hours and the rest solo. Pilot trainees of the Army and the Navy initially undergo training at the Basic Flying Training School in Allahabad.

Stage II is also spread over 24 weeks. Advanced training is given at the AFA or at the Air Force Station at Bidar. Cadets fly the HAL-built HJT-16 (Kiran Mark-I) aircraft, which has a jet engine. This stage involves 80 hours of flight, 30 of them solo.

The pilot officers chosen for the fighter stream undergo Stage IIA of the training for 24 weeks at the Hakimpet Air Force Station, near Hyderabad. They could be commissioned into the IAF or the Navy. The training is on the Kiran Mark IIA (85 hours) or the Polish-built Iskara (95 hours). In Stage III, fighter pilots are trained at the IAF's MiG Operational Flying Training Unit at the Salanibari Air Base, Tezpur (Assam) or at a forward MiG squadron. They fly vintage MiG-21s for around 110 hours during a period of 48 weeks. Although they are ready for posting at a forward squadron after completing Stage III, they would be "Fully Ops" (fully operational for day-and-night flying) only after another 200 to 225 hours of flying in the squadron. It takes two to three years for a fighter pilot to become Fully Ops.

Pilots chosen for the transport stream move to the Yelahanka Air Force Station, near Bangalore, for Stage III training, which lasts for 48 weeks. They fly the Dornier 228 (85 hours) and the An-32 (50 hours).

For helicopter pilots, Stage III takes place at the Helicopter Training School (HTS), Hakimpet. They are trained on the Chetaks and the Cheetahs for 100 hours.

Since trainee pilots in Army Aviation (the Army has only helicopters in its inventory) and those recruited under Short Service Commission (SSC) rules are commissioned only in the helicopter stream, they undergo just 30 hours of training in Stage I on the HPT-32. They then move on to type-specific helicopter training - SSC candidates go to the HTS and Army Aviation pilots to Devlali in Maharashtra.

The IAF, faced with a shortage of pilots, chose the SSC route only for a brief period, from 1990 to 1995. In all, there were six courses, and 70 helicopter pilots have been commissioned. The first batch of ground duty officers in this stream was commissioned in June 1993 and the first batch of women pilots in December 1994.

Before being sent to the AFA, trainee pilots have to pass the PABT, which can be taken just once, and have to be cleared by the AFSB.

Since air forces around the world constantly redesign the contours of their outfits to meet modern-day requirements, there is nothing wrong per se in the IAF contemplating changes in its training schedules. But what is debated is the methodology it is going to adopt. A debate is on on the pros and cons of assigning cadets to the three aviation streams after 65 hours of flying, and the most crucial question is whether the move will help reduce the number of aircraft mishaps.

Another important aspect of the problem is that the high-speed Russian-made MiG series of aircraft, especially the MiG-21, are involved in a majority of the mishaps. MiG-21s, known earlier as Type 74, are of the 1950s vintage. At one point of time they were arguably the most widely used fighter aircraft in the world.

India started procuring MiG-21s from the Soviet Union's MiG-MAPO after the India-China war of 1962. The IAF has had over 300 MiG-21s (around 18 squadrons) - the MiG-21M (ground attack), the MiG-21 FL (interceptor), the MiG-21 BiS (multi-role), and so on. Although the MiG-21s have undergone vast changes and have been upgraded, mainly in terms of avionics, they are fast ceasing to be state-of-the-art aircraft. In March 1996, India signed a $126-million contract with Russia to upgrade 125 MiG-21 BiS fighters, which will be called MiG-21-93. But the upgradation programme has been delayed, with the Russian technicians finding it difficult to integrate Western and Israeli avionic systems into the MiG airframe. Two prototypes are currently flying, but it appears that it would take at least five years before HAL's Nasik and Sonabeda divisions are able to upgrade all the 125 MiG-21 BiSs.

Has the MiG-21 outlived its utility? Does it have to be progressively decommissioned? And, most important, should it be used for training?

The majority opinion in the IAF seems to be that while the MiG-21 is still worthy of being flown, it is not ideal for teaching a young fighter pilot the skills of supersonic flying. Said an Air Commodore: "From the subsonic Kirans/Iskaras the fighter pilot goes straight to the supersonic MiG-21. The lack of a trans-sonic aircraft, the Advanced Jet Trainer (AJT), in the IAF has affected training and is certainly one of the reasons for the crashes. The Kirans have a take-off speed of about 180 kilometres per hour (kph) and the MiG-21s, 350 kph; the Kiran has a maximum cruise speed of 720 kph, and the MiG, 780 kph; and, most crucially, while the Kiran has a landing speed of just 170 kph, the MiG-21's landing speed is almost double that." A pilot who has over 2,000 hours of flying on the MiG aircraft said: "If a pilot in the MiG-21 cockpit goes into a regime that the aircraft is not capable of, it is very difficult to recover."

When the MiG-21 is used for training its rate of utilisation is 50 to 100 per cent more than if it were to be used solely for operational flying in the squadrons. This reduces the aircraft's life. Over the past few years, the IAF has used the MiG-21 way beyond its certified engine hours. Technicians from HAL, besides those from Russia and Romania, handle its maintenance in various degrees but the results have been poor. Also, since it has been used extensively for training, the life-span of the MiG-21 is fast running out. In an attempt to tide over this problem, India has in recent years bought all the MiG-21 trainer aircraft (the two-seater version) that were available in the markets of Eastern Europe. A squadron commander said: "We have become a sponge for MiG-21 trainers, so much so that today in a squadron there are more two-seaters than single-seaters." Finding spares has been a problem, and India has been forced to "cannibalise old parts from any MiG-21 that is available," he said. This makes the aircraft unsafe. Many officers say that the early MiG-21 models should have been phased out 15 years ago.

After doing two sorties in the aircraft, Air Chief Marshal A.Y. Tipnis, the Chief of the Air Staff, said that the MiG-21 was a "high-demanding aircraft seeking skill and response of the highest order from pilots". He made it clear that the IAF would have to keep the MiG-21 in its inventory until the end of this decade. What he did not say was that the IAF does not have a choice since the indigenously designed Light Combat Aircraft (LCA), which is scheduled to replace the MiG-21, is not going to be ready for squadron service until 2015 (according to the IAF's estimate, which has been confirmed by a Parliamentary Standing Committee).

(The high-profile LCA project was conceived way back in 1983 with the objective of building an indigenous fighter aircraft that would be tailor-made for the IAF. It was thought that the LCAs would be an ideal replacement for the aging MiG-21s, MiG-23s and MiG-27s, which constitute nearly two-thirds of the IAF's combat fleet. It could also replace the Sky Hawks and three series of Mirages. But given the fact that HAL has never produced more than 12 aircraft a year, it would take 18 months for HAL to provide aircraft for just one squadron. The IAF needs 200 LCAs, and even if production gets under way in 10 years HAL would take over 16 years to meet this demand.)

Tipnis disagreed with the view that deficiencies in the MiG-21 have led to the crashes. Then the question is: If the aircraft is still good, are the training methods faulty?

For any air force, the rate of accidents is an indicator of the efficacy of its training methods. This is measured by Category 1 Complete Write-off Rate, or CAT 1 rate, of an aircraft for every 10,000 hours of flying. The United States Air Force has a CAT 1 rate of 0.134 and the IAF 0.89. This despite the fact that the machines that IAF pilots fly (Mirage 2000s and MiG-29s) are just as good as those the U.S. pilots fly (F-16s) and the flying parameters for the two air forces are the same. (The CAT 1 rates for the IAF's Mirage 2000s and Jaguars are 0.4 and 0.6 respectively, which are close to the ideal rate; but the figure for the MiG aircraft (2.8) is very high. A retired Chief Flying Instructor of the IAF said: "Any training method is only as good as the results, and here we have failed. The proof of the pudding is in the eating. Over the years there has been no realism in flying training."

Will the proposal to trifurcate batches after 65 hours of flying be a step in the right direction? If this proposal is implemented, pilot trainees will have to be assessed much before they are properly trained. The question is whether an accurate assessment of a trainee's aptitude and skills can be made in just 24 weeks. Cadets who fail to get the stream they desire might feel let down. But an advantage of early trifurcation is that the life of the IAF's reliable but aging Kiran (Mark 1, 1A or 2) fleet could be extended because only those chosen for the fighter stream will use it in Stages II and IIA of the training. Kirans are scheduled to be decommissioned by 2005 and will be replaced by the HAL-built Intermediate Jet Trainer, the HJT-36.

According to Dr. Krishna Das Nair, Chairman, HAL, the HJT-36 will fly in 2002 and enter squadron service well before 2005. HAL already has a purchase commitment from the IAF for 225 aircraft. Although HAL has been interacting with the Air HQ to finalise air staff requirements on the HJT-36 project, the IAF is sceptical whether HAL can deliver a dependable aircraft in time. Hence the need to 'save' the Kiran as long as possible.

The IAF's apprehensions are not unjustified. Until recently, flying the HAL-built HPT-32, the backbone of basic training, was "a nightmare" for its training establishments. After a series of accidents the IAF had almost declared the aircraft "too dangerous to fly solo". The major problem was that its engine cut off in mid-air owing to the entry of vapour from the fuel lines. This forced the IAF to alter drastically its training schedule from 80 hours to 40 hours in Stage I in 1996. The duration was reduced in order to avoid solo flying by cadets in HPTs. (Solo flying had to be undertaken only on Kirans or Iskaras.) In what is called a "1116 modification", HAL's engineers managed to solve the problem by creating an air separator tank that gathers the vapour and feeds it back to the fuel tanks. But there have been engine cuts even after the modification.

The officers in charge of training feel that HAL should offer better training aircraft, possibly by developing a more advanced version of the HPT. HAL's plan to make a basic turbo trainer (BTT) has not materialised. Being a turbojet aircraft, the BTT has the advantage over a propeller aircraft like the HPT, but its development might cost $1 billion. The easiest answer would be reverse engineering, and aircraft like the Brazilian- designed Tucano are available for this purpose. But HAL does not appear to be keen on this option.

The lack of an AJT has also affected the IAF. Successive governments have promised to acquire one. Addressing a conference of IAF Commanders in 1993, Prime Minister P.V. Narasimha Rao said that money could always be found for the aircraft. After much vacillation, the IAF decided to acquire the British Aerospace's Hawk 100. Air Marshal S.G. Inamdar, Air Officer Commanding-in-Chief of the Eastern Air Command, who headed the Price Negotiating Committee for the purchase of AJTs, told Frontline last February that the IAF preferred the Hawk because it met all the qualitative requirements. If an agreement is signed, the IAF will get 66 Hawks, which will be stationed at Bidar. However, a question mark hangs over the deal, with India assuring Russia that the decision to buy the Hawk would be reviewed by the end of 2001. This assurance was reportedly given by the Indian delegation led by Defence Minister Jaswant Singh at the meeting of the Indo-Russian Inter-governmental Commission held in Moscow in June. Apparently, Russia is still keen on selling the MiG-AT which, it claims, is the only fourth-generation fly-by-wire trainer that can be reprogrammed to simulate the flying characteristics of any modern jet fighter.

Tipnis said recently that the presence of an AJT would help improve the training of pilots and make it easier for them to handle supersonic jets. The AJT would also help increase the number of fighter pilots being commissioned from among those candidates from the AFA. The IAF's plans to induct nearly 220 Sukhoi-30 MKI (Su-30 MKI) and Mirage 2000 aircraft into its forward squadrons will increase the demand for fighter pilots.

When the IAF reduced the number of flying hours in Stage I of training from 80 hours to 40 hours, it said that other air forces around the world had taken a similar decision and cited the example of the Israeli air force, which has a 40-hour schedule for basic training. But the two air forces operate in quite different circumstances. The biggest difference is that the Israeli air force uses top-of-the-line simulators. The IAF neither has the simulation hardware nor does it give much importance to simulators, which are part of the standard operating/training procedures of other air forces. The IAF's position is: "Simulators are simulators, flying is flying." A retired instructor says: "The policy of not coupling the two means that we are frittering away airplane hours."

The philosophy behind the use of simulators, which are basically training aids on the ground, is simple: derive the maximum "bang per buck" or "juice per hour of flying". First, there is the zero flight time simulator. After a certain number of hours on such a simulator, a cadet can be put in the air straightaway. But this may not be ideal for any air force. The new generation simulators with their computer-generated imagery can accurately simulate conditions - sight and sound - that the cadet will face in the air. They also simulate the six degrees of motion that a pilot experiences in the air. Three of them are rotational (roll, yawn and pitch) and three transitional (forward, sideward and upward). Instructors can simulate any number of sorties and, more important, any number of emergency situations.

The AFA's only simulator, Kiran, is not functional. Installed in 1987, it has become obsolete. Its display system has been unserviceable for the past six months, and engineers from the IAF's electronics branch are trying to fabricate a printed circuit board (PCB) for it. But even a PCB may be a temporary solution since the simulator's interface is expected to fail any time. The Computer Maintenance Corporation, whose last annual service contract for the interface ran out in June 2000, has refused to re-sign a service contract because getting the spares for the vintage machine is a problem. The Aeronautical Development Establishment, which developed and built the simulator, washed its hands of it in 1996. With the Kirans expected to fly until 2005 there is an urgent need to replace the simulator, which could cost Rs.10 crores.

There is also a theory that attributes the increase in the number of crashes to the strained relations between fighter pilots and the technical staff following the substantial hike in the risk allowance paid to the pilots. According to this theory, the technical staff have adopted a work-to-rule attitude, which has resulted in inadequate maintenance of aircraft.

The level of motivation of the cadets is another area of concern for the IAF. Fewer and fewer of them opt for the fighter stream. This is evident from the fact that in recent times more than one winner of the Sword of Honour, awarded to the best all-round cadet, at the AFA have opted for the less glamorous transport stream. This despite the fact that only fighter pilots can hope to become Chief of the Air Staff and that transport pilots are mockingly called "truck drivers". The desire to take up an operational stream (transport, in this case) could have stemmed from personal considerations - such as the possibility of joining the growing number of civilian airlines after quitting the IAF.

Senior officers say that the fading of the glamour that was earlier associated with the uniform has had a deleterious effect on the IAF. As a result, there has been a general lowering of air staff requirements so that those in the lower brackets can make it through. The Air HQ has been putting subtle pressure on flying instructors to "pass"' borderline cadets. Given the systemic constraints, it is an uphill task for the instructor to churn out brilliant pilots.

While the use of old aircraft (mainly MiG-21s), the lack of AJTs and simulators, the less-than-optimum level of maintenance of machines and questionable training methods have contributed in varying degrees to the spiralling rate of mishaps in the IAF, the root of the problem lies in the fact that "the best of the best material (cadets) is just not coming to the Air Force". A senior officer at the AFSB said: "The talent that is currently available for pilot training is not grade I or II, but grade III. In this situation, all efforts that are taken - be it the acquisition of an AJT or the upgradation of MiG-21s - will at best mean that we are jumping from one level of mediocrity to another."

Said an Air Marshal: "In the hands of a fighter pilot is a Rs.200-crore machine - arguably the largest amount of public money that any individual holds singlehandedly in India. This amount is nothing when compared to the pilot's contribution during a war effort. Given this fact, a fighter pilot has to be selected from the very best of talent. A person with the best psychomotor skills, the best engineering brain and the best discipline, and in the peak of physical fitness. So we have to choose this man from as wide a net as possible."

The general opinion in the IAF is that a system should be designed in such a way that the best talent is attracted and retained for 12 to 14 years. While the enhanced risk allowances have made the fighter pilot stream comparatively lucrative, the glamour associated with the profession will have to be reinvented.

Sign in to Unlock member-only benefits!
  • Bookmark stories to read later.
  • Comment on stories to start conversations.
  • Subscribe to our newsletters.
  • Get notified about discounts and offers to our products.
Sign in

Comments

Comments have to be in English, and in full sentences. They cannot be abusive or personal. Please abide to our community guidelines for posting your comment